PFAS-free lubricants in industry



DuPont Molykote® new generation solutions


One of the most important changes in the world of industrial lubricants in recent years has been the gradual replacement of PFAS-containing materials. Stricter European and global regulations, as well as sustainability considerations, encourage manufacturers and users to choose more environmentally and health-friendly alternatives.

In response to this challenge, the DuPont Molykote® brand has developed several high-performance PFAS-free lubricants that are also a reliable solution in industrial environments.

What are PFAS and why is it a problem?

PFAS (per- and polyfluoroalkyl substances) are a group of artificial compounds that were previously widely used in lubricants, coatings and seals, due to their excellent:

  • friction-reducing ability
  • their thermal and chemical resistance

However, these substances:

  • degrade very slowly in the environment,
  • can accumulate in living organisms,
  • may pose a long-term health and environmental risk.

For this reason, PFAS are increasingly being restricted in many industries, especially under the EU REACH regulation.

What does a PFAS-free lubricant mean?

A lubricant can be considered PFAS-free if:

  • it does not contain intentionally added fluorinated compounds (e.g. PTFE),
  • its formulation complies with current and future environmental regulations,
  • it is based on alternative solid lubricants or additives (e.g. MoS₂, special soap systems).

The goal is not only to comply with regulations, but also to ensure long-term sustainable industrial operation.

Molykote®’s PFAS-free approach


The focus of DuPont Molykote® developments was to ensure that the replacement of PFAS does not result in a loss of performance. The new formulations feature:

  • excellent wear and seizure protection,
  • stable lubricity under high loads,
  • good corrosion protection,
  • wide temperature range,
  • industrial and – for certain products – food compatibility.

Typical PFAS-free Molykote® products

Molykote® DX (S)

  • White grease
  • Good boundary lubrication properties
  • Suitable for sliding surfaces, plastic-metal combinations
  • Typical applications: hinges, guide rails, mechanical structures


Molykote® P-1500 (S)


  • White, heavy-duty lubricating paste
  • Excellent seizure and fretting protection
  • Good water and wash resistance
  • “Clean” lubrication
  • Typical applications: assembly paste, sliding surfaces, threaded joints, precision and industrial machine components


Molykote® P-40 (S)

  • Heavy-duty grease
  • Excellent anti-seize protection
  • Forms a dry lubricating film that can be used at high temperatures
  • Typical applications: screws, threaded joints, brake systems


Molykote® G-4500 FMS

  • Multipurpose grease
  • Good thermal and oxidation stability
  • Clean operation, low evaporation
  • Typical applications: industrial bearings, electrical and precision equipment


Where is PFAS-free lubrication particularly beneficial?

  • Food and pharmaceutical industries – strict hygiene and regulatory environments
  • Automotive industries – long service life, high loads
  • Heavy industry and marine applications – corrosion and thermal loads
  • Sustainable companies – strengthening ESG aspects

Summary

PFAS-free Molykote® lubricants are not compromise solutions, but the result of conscious developments. With their help:

  • the environmental impact can be reduced,
  • legal compliance becomes easier,
  • stable, reliable lubrication performance can be achieved in the long term.

The industrial lubrication technology of the future is clearly moving towards PFAS-free, and Molykote® offers proven alternatives that can be used today.


PFAS-free lubricants in industry

TDS_MOLYKOTE_DX_S_Paste_eng.pdf
MOLYKOTE_P_1500_S_Paste.pdf
TDS_MOLYKOTE_P_40_S_eng.pdf
TDS_MOLYKOTE_G_4500_FMS_Multi_Purpose_Synthetic_Grease_eng.pdf
  • Alutech
  • ARGO-HYTOS
  • Bostik
  • BÜHNEN
  • DCT
  • Distributors Group Europe (DGE)
  • Dow Corning
  • Dowsil
  • Dupont
  • Electrolube
  • ELSOLD
  • Equalizer International
  • Hönle
  • Hytorc
  • Jax
  • Krytox
  • Lubrilog
  • Panacol
  • Permabond
  • Relyon plasma GmbH
  • Power Team
  • ITW Plexus
  • MAXIMATOR
  • Meter Mix® Systems Ltd
  • Molykote
  • merz+benteli
  • Nevo
  • Techcon Systems
  • Threebond
  • Wandfluh AG
  • Wefprma
  • Xiameter
  • Zip-Chem Aviation Products
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